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Water Jet Processing Case Studies [*Currently Available for Free*]

A collection of processing examples that clearly shows the materials handled! Solving issues with gaskets, rubber, and resin.

We can process various materials such as joint sheets, rubber, sponge, resin, and metal. This document includes numerous examples of processing using "general piping sheet gaskets," "steam-compatible sheet gaskets," and "PTFE (Teflon-based) gaskets." Since we have many processing machines in-house, we can offer one-stop solutions without mold costs for products such as water jet, laser, and plotter processing based on your requirements. 【Processing Examples】 ■ Water Jet Processing ■ Adhesive Processing *For more details, please contact us or download the PDF to view.

  • Contract manufacturing
  • Processing Contract
  • Other processing machines
  • Sheet Gasket

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TOMBO No.1155 Clinsil Next [Technical Explanation]

Achieving stable operation of high-temperature utility lines! Versatility that accommodates a wide range of utility applications.

In the stable operation of plants, ensuring the sealing of utility lines such as water, oil, and steam is extremely important. Especially under high-temperature conditions, the performance of gaskets directly affects the reliability of equipment. The "TOMBO No.1155 Clean Seal Next" provided by Nichias Corporation is a sheet gasket that significantly improves reliability in high-temperature areas, addressing the challenges of conventional fluoropolymer gaskets while primarily composed of PTFE. This article will provide a detailed explanation of its excellent features and performance based on product data. *For more detailed information, you can view it through the related links. For further details, please download the PDF or feel free to contact us.*

  • Sealing
  • Sheet Gasket

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Is a "thicker" sheet gasket more reliable? The reason that misconception leads to leaks.

The rules and mechanisms for selecting thickness! Introducing useful information.

The "sheet gasket," which is the most familiar sealing material on site, is widely used due to its convenience of being processed with scissors or cutters, such as joint sheets and fluororesin sheets. However, when it comes to its "thickness," are you not deciding it based on a vague feeling? In fact, the belief that "thicker is stronger and safer" for sheet gaskets is a significant misconception. On the contrary, it is not uncommon for overly thick selections of sheet gaskets to cause critical leakage problems precisely because they are sheet gaskets. In this article, we will thoroughly explain why "thin" is recommended for sheet gaskets, as well as the situations where "thick" is necessary, and the criteria for selection. *For detailed content of the column, please refer to the related links. For more information, feel free to download the PDF or contact us.*

  • Sealing
  • Rubber
  • Rubber bands and strings
  • Sheet Gasket

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Mechanism and Countermeasures of Sheet Gasket-Specific "Penetration Leakage" [Technical Explanation]

An explanation of the often-overlooked mechanism of "permeation leakage" and why thick gaskets can lead to leaks, along with the physical reasons behind it!

Have you ever been troubled by such inexplicable minor leaks at the piping site? It may not be "interface leakage" that leaks from the gap between the gasket and the flange, but rather "permeation leakage," which leaks through the material of the gasket itself. In particular, when using "sheet gaskets" such as joint sheets, the risk of this permeation leakage is always present. The most effective countermeasure for this is to "make the gasket thinner." In this article, we will explain the often-overlooked mechanism of "permeation leakage" and the physical reasons why thick gaskets can lead to leaks. *For more detailed information, you can view the related links. For further details, please download the PDF or feel free to contact us.*

  • Sealing
  • Sheet Gasket

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Proposal (Gasket Contributing to Improved On-Site Work Efficiency)

Klinger gaskets have a special surface treatment that improves work efficiency.

Regular sheet gaskets harden over time after installation and stick to the flange. Field workers must use scrapers and other tools to clean off the old gaskets that have become severely adhered to the flange surface. Klinger's sheet gaskets have a special surface treatment that significantly reduces the degree of adhesion. In plant piping maintenance, the costly item is not the purchase price of the gaskets but the labor costs. Why not take this opportunity to consider improving work efficiency?

  • Piping Materials
  • Sheet Gasket

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Bulkar No. SF300 Gasket Selection Guide | Cleanliness and Insulation Properties

Adding "cleanliness" to the "PTFE binder" technology! Introducing four outstanding performances.

"The contamination of fluids with black foreign substances must be absolutely avoided," and "I want to prevent galvanic corrosion between dissimilar metal flanges." In the stable operation of a plant, there are many situations where such added value is required in addition to basic sealing performance. The high-performance sheet gasket "Vulcan No. SF300" (White Hyper) from Vulcan Corporation overcomes the challenges of conventional joint sheet heat resistance and combines two important properties: "cleanliness" and "insulation." This article thoroughly analyzes why SF300 is chosen in areas where cleanliness and insulation are required, comparing its performance with the standard type GF300. Furthermore, it provides a deep explanation from a professional perspective on the correct knowledge needed to safely harness its high performance. *For detailed content of the column, please refer to the related link. For more information, please download the PDF or feel free to contact us.*

  • Sealing
  • Sheet Gasket

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[Gasket Processing Example] Three Sheet 201S Ultra-Thin Frame Irregular Shape

Precision cutting of ultra-thin material with a thickness of 0.1mm! Create irregular frame shapes without the need for a die.

This is an example of producing a framed irregularly shaped gasket measuring 210mm x 355mm from the special sheet gasket "Three Sheet 201S" (thickness 0.1mm) manufactured by Three Bond Co., Ltd. The Three Sheet packing is a special gasket that combines the advantages of both solid sheet gaskets and liquid gaskets. It is impregnated with a unique viscous material in long and strong fibrous materials, providing flexibility and excellent conformity to flange surfaces. The processing includes cutting the outer circumference and applying an R65 curve to the inner diameter. Using our plotter processing machine, we precisely cut the material according to the CAD data without damaging it. 【Case Overview】 ■ Material: Three Sheet 201S (0.1t) ■ Size: 210mm x 355mm ■ Processing Details: Outer circumference cut, R65 curve processing on the inner diameter *For more details, please download the PDF or feel free to contact us.

  • Sealing
  • Sheet Gasket

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